Utilities

How predictive maintenance and machine health monitoring protect critical assets

Boiler Feed Water Pumps + -

Most industrial pumps operate at less than half of their potential efficiency, usually due to poor operating conditions and practices that can be impossible to pinpoint with traditional approaches to maintenance.

Pumps consume 25% of all industrial energy
Pumps typically operate at 40% efficiency
Inefficiency costs $500,000 on average over the pump’s lifespan

Motors and pumps with large pipes in a utilities plant.

Cooling Towers + -

Induced/Forced Draft Fans + -

Customer Success Story

"KCF Technologies has really offered blind spot assistance right before we merge into another car on the highway. They have a light that’s going up. It’s alerting us, it’s there, and we continue to grow in this partnership."

Russell Whitney, Global Innovation Manager
Precision Drilling

"Since deploying KCF Technologies, our reactive maintenance on bearing faults has been reduced by 75%. This makes our facilities safer and more profitable."

James Harman, Chief Executive Officer
EDL Energy

Customer Success Story

"By deploying sensors and optimizing the strategy, they reduced this cost to about $1.8 million, saving roughly $900,000 over three years."

Thom Brotski, CEO
Harrison Group LLC

"There was stuff that we weren't even necessarily considering monitoring, and that was the first thing we found faults on."

Jon Driscoll, Information Technology Coordinator
Altoona Water

Customer Success Story

"I can’t thank KCF enough. The relationship has been great. Despite being a small operator, we get treated with the same care and attention as bigger companies."

Jon Pharr, Regional Operations Manager
EDL Energy

Customer Success Story

"We're getting a lot more catches because the guys aren't having to diagnose it. It's telling them. We're much more responsive and we're getting four times as many catches as we used to."

Mark Rosen, President U.S. Division
Calfrac Well Services

Customer Success Story

Case Study Spotlight

Leveraging predictive maintenance to minimize thermal losses

Talen Energy: $2.5M - $10M in savings.

Nuclear power plants use large amounts of water for cooling, with more than half of the energy produced by a nuclear power plant lost as heat. However, accurately tracking thermal output can be a challenge.

Susquehanna Steam Electric Station (SSES), a division of Talen Energy, was tasked with addressing this industry-wide problem and partnered with KCF Technologies to develop a solution. Through a comprehensive hardware and software platform, SSES is already seeing quick wins from its new investment.

Read Case Study

Improve thermal performance

Replace time-based maintenance with as-needed maintenance.
Detect thermal losses in real time with continuous pressure and temperature monitoring—so you can prevent lost megawatts and avoid costly heat rate inefficiencies.

Prioritize, plan, prevent

Prioritize maintenance activities based on criticality instead of best guesses.
Use real-time asset data and AI-driven insights to prioritize maintenance by criticality, avoid unnecessary shutdowns, and prevent costly unplanned downtime.

Trusted by industry leaders in critical infrastructure

How predictive maintenance and machine health monitoring protect critical assets

Gain a competitive edge with KCF

Executive Panelists

Leveraging predictive maintenance to minimize thermal losses

How our machine health optimization platform works

Improve thermal performance

Prioritize, plan, prevent

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