SMARTdiagnostics

Technician monitors real time machine health data on a laptop in front of industrial machinery.

AI-driven insights for predictive maintenance

SMARTdiagnostics is the ultimate machine health optimization platform, transforming raw sensor data into real-time, AI-powered insights that help you prevent failures before they happen. SMARTdiagnostics integrates high-fidelity sensors, advanced analytics, and predictive diagnostics to provide a clear, actionable view of your equipment’s health—all in one intuitive platform.

With automated alerts, trend analysis, and customizable dashboards, SMARTdiagnostics enables maintenance teams to eliminate unplanned downtime, reduce costs, and optimize asset performance. Whether monitoring vibration, temperature, pressure, Ultrasonic, or performing MCSA, our platform delivers the intelligence you need to make smarter, faster decisions that keep your operations running at peak efficiency.

How SMARTdiagnostics delivers results

Right data

Combines online analytics and continuous, 24/7, minute-by-minute monitoring. With 50x faster insights delivered than other platforms, KCF can identify and deliver process-related insights others miss and eradicate downtime.

Right analysis

Processing a volume of 1.2+ billion vibration datasets per month, enabling best-in-class machine learning models, delivering exceptional predictive maintenance analytics directly which are validated by our high touch engineering team.

Right action

Seamless integration of analytics with workflow streamlining the consumption of model insights, simplifying maintenance prioritization, and empowering users to actively drive machine learning capabilities for enhanced decision-making.

KCF Hotspot image showing examples of issues that KCF's technology would alert a user to

LOW

Bucket Elevator

Location: Kiln 3

Date Created: 06-26-2025

MODERATE

Kiln Gearbox

Location: Kiln 3

Date Created: 06-26-2025

GOOD

Trunnion 4

Location: Kiln 3

Date Created: 06-26-2025

SEVERE

Dust Collector Motor

Location: Kiln 3

Date Created: 06-26-2025

LOW

Bucket Elevator

Location: Kiln 3

Date Created: 06-26-2025

MODERATE

Kiln Gearbox

Location: Kiln 3

Date Created: 06-26-2025

GOOD

Trunnion 4

Location: Kiln 3

Date Created: 06-26-2025

SEVERE

Dust Collector Motor

Location: Kiln 3

Date Created: 06-26-2025

Easy-to-use and infinitely scalable

SMARTdiagnostics brings powerful machine health insights and actions to plants of all sizes. Whether you have a handful of monitoring points or thousands of sensors deployed, SMARTdiagnostics predictive maintenance web-based software is easy to access from anywhere. Updates are applied automatically for maximum continuous value. You no longer need to be a vibration analyst or reliability engineer to understand and act upon indicators of machine health.

Workbench

Workbench is the heart of SMARTdiagnostics, containing all of the tools you need to identify and diagnose machine health faults. It provides clear visualizations of the current health of your monitored equipment.

DeskAI

Desk AI is a user-friendly interface that connects insights to action. Specializing in over 150 equipment types and capable of identifying early warning signs of over 50 issues and faults, Desk AI ensures the right information reaches the right people at the right time for collaboration and root cause analysis.

SMARTdiagnostics robust user interface images showing information on a monitor and tablet.

DeskAI-enabled resolution, coaching, and feedback.

SMARTdiagnostics robust user interface images showing information on a display.

Workbench for interactive analysis of high-definition data.

SMARTdiagnostics robust user interface images showing information on a smart phone and tablet.

DeskAI for proactive issue identification and prioritization.

Start with a pilot. See the proof.

Take the first step toward predictive maintenance with KCF’s risk-free $199 Trial Program. Get hands-on with our full machine health solution—sensors, real-time analytics, and expert support—designed to deliver immediate insights and early fault detection. No long-term contract. No pressure. Just real data, real savings, and a clear path to scale.

Try it for $199. Risk-free.

MCSA and ESA

Motor Current Signature Analysis (MCSA) & Electrical Signature Analysis (ESA)

The addition of Motor Current Signature Analysis (MCSA) and Electrical Signature Analysis (ESA) to KCF’s comprehensive machine health platform combines MCSA’s and ESA’s robust motor-electrical diagnostic capabilities with the high-fidelity continuous monitoring, ease of installation, and focus on root cause eradication that is central to KCF’s predictive maintenance solutions. Pairing this technology with wireless vibration monitoring results in a comprehensive machine health solution crafted for your most critical electric motors.

SMARTsensing suite MCSA unit shown in front of data panel showing results.

Connectors and integrations

Bi-directional communication

SMARTdiagnostics predictive maintenance software is capable of bi-directional communication with a number of platforms, including CMMS platforms like Maximo, PLCs, data historians, and more. You can automate critical machine health actions like work order generation, stitching your digital workflows across systems to create one continuous, traceable thread.

SMARTdiagnostics connectors bridge the gap between hardware, software, and third parties. Our SMARTdiagnostics SENTRYsolutions™ engineers can rise to nearly any integration or customization challenge.

Available connectors include PI-OPC, API and Data Pipeline.

Bringing thermal insights into SMARTdiagnostics with SD Connect

KCF’s SD Connect Mobile App unlocks the full potential of FLIR thermal imaging by seamlessly integrating temperature data into your SMARTdiagnostics platform. With SD Connect, your team can capture, log, and track infrared inspection data directly from the field, empowering faster diagnostics and more efficient fault resolution.

Capture thermal signatures up to 752°F and instantly visualize system-level anomalies. Inspection results are automatically stored and synced, enabling traceable, actionable insights from discovery through resolution—all without disrupting your workflow.

Getting started is simple: plug in your FLIR camera or connect via Bluetooth, scan your asset, and capture temperature data in the app with a single tap. No extra tools, no complicated setup—just smarter, faster diagnostics in the palm of your hand.

Request a Demo

Download Data Sheet

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Want to eliminate unplanned downtime and extend the lifespan of your critical assets?
Contact us to see how our comprehensive, AI-driven machine health platform can optimize your operations.

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AI-driven insights for predictive maintenance

How SMARTdiagnostics delivers results

Easy-to-use and infinitely scalable

Start with a pilot. See the proof.

MCSA and ESA

Connectors and integrations

Bringing thermal insights into SMARTdiagnostics with SD Connect

Key features

Mobile experience with SD Connect

Request a demo