IoT HUB

3.6x more asset coverage

The SMARTdiagnostics IoT HUB is the next generation of full asset solutions designed to handle the most complex asset health monitoring needs.

7 input channels per HUB system.
Capable of triggered and simultaneous collections
Compatible with multiple sensor types, including third-party sensors
Receive several channels of vibration data from different key monitoring points
Precision monitoring of machine operating cycle
Data collection from other sensors
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High temperature

The IoT HUB enables reliable sensor monitoring in extreme heat environments by allowing sensors to be wired and positioned directly on high-temperature assets. You can confidently collect data from machines operating under intense thermal conditions without compromising sensor performance or safety.

Intermittent Equipment

In triggered machines, such as robots, Cranes, and Lifts, the IoT HUB can be configured to activate sensors in response to unique movement patterns. This allows for more focused data collection as opposed to more traditional continuous asset health monitoring.

Shielded machines

Assets in shielded areas, such as those covered by metal or screening, pose an issue where wireless sensors struggle to connect to the network. The IoT HUB provides a wired solution for monitoring these machines.

Designed to handle complex asset health monitoring needs

Signal propagation + -

To instrument a large asset we might have many vibration sensors that have weak wireless signal strength due to location. With the HUB however, the sensor is decoupled from the wireless module, so you can put many sensors exactly where you want them, and then put the single HUB in a better place for wireless connectivity. This also opens the door for submerged applications.

Mix of sensor types + -

Intermittent operation + -

Synchronous data collection + -

High temperature + -

Prevent Lubrication Loss and Equipment Failures

Oil Humidity Sensor

Oil humidity is one of the many monitoring capabilities seamlessly integrated into KCF’s Comprehensive Machine Health Monitoring Platform.

KCF’s Oil Humidity Sensor provides real-time monitoring of water contamination in oil, preventing lubrication loss, corrosion, and machine failure. By tracking humidity fluctuations and correlating them with process changes, it helps identify root causes of water ingress—whether from leaks or environmental exposure.

Additionally, the IFM LDF-100 measures oil temperature, detecting late-stage gear wear for proactive maintenance.

Lubrication or hydraulic systems in high-humidity environments, such as steam turbines.
Correlating process changes with rises and falls in humidity
Identifying potential system design failures causing water ingress

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Early Fault Detection Beyond Vibration Analysis

Ultrasonic Sensor

The UE Systems UltraTrak 850s is now part of KCF’s Comprehensive Machine Health Platform, delivering real-time ultrasonic, temperature, and vibration data in one powerful system. This cutting-edge sensor detects high-frequency anomalies that traditional vibration monitoring may miss, allowing for early fault detection in critical assets. By integrating ultrasonic insights with KCF’s SMARTdiagnostics platform, maintenance teams can pinpoint issues sooner, prevent costly failures, and optimize asset performance—all through a single, seamless solution.

Stage 1 and 2 Bearing Faults on BOP Assets
Bearing Faults on Slow Rotating Equipment
Leak Detection
Steam Trap Monitoring

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Detect, Diagnose, and Prevent Equipment Failures

Pressure sensors

Pressure Sensing is one of the many capabilities seamlessly integrated into KCF’s Comprehensive Machine Health Monitoring Platform.

Gain the ability to see real time pressure data, right alongside vibration and temperature data in one easy-to-use platform. This capability within the product family unlocks the ability to detect and proactively correct problems such as clogged filters, air/gas leaks, improper configuration, among others, all through a single vendor, eliminating costly time-based maintenance protocols.

KCF Technologies offers both Differential and Absolute pressure sensors, each with their own unique use cases.

Precision Speed Monitoring for Variable Assets

Tachometers

Enhance your vibration monitoring capabilities for variable speed assets in your plant using two tachometer sensor options – inductive and optical.

Variable speed assets, such as paper machines and conveyors, can be challenging to monitor due to constantly changing conditions. Trending running speed data in real-time with vibration data gives a clearer picture into the health of your assets. By using tachometers alongside wireless vibration sensors, clear connections between running speed and vibration can be made, giving operators the power to know the optimal conditions for throughput and machine health and allowing structural resonances to be addressed.

Expand Your Monitoring Capabilities

Analog Adapter

The Analog Adapter enhances the IoT Hub by enabling real-time monitoring of voltage and current signals, making it easier to track critical process variables alongside traditional vibration data. Designed for seamless integration, this adapter allows facilities to monitor oil humidity, pressure, motor current, energy consumption, and more, all within the SMARTdiagnostics Machine Health Platform.