SMARTdiagnostics displayed on a latop while a person monitors machine health on an assembly line.
SMARTdiagnostics displayed on a latop while a person monitors machine health on an assembly line.

SMARTdiagnostics

Harness the power of AI-driven analytics and predictive diagnostics to detect early warning signs of equipment failure, prevent costly breakdowns, and optimize maintenance schedules for peak efficiency and reliability.

Technician monitors real time machine health data on a laptop in front of industrial machinery.

AI-driven insights for predictive maintenance

SMARTdiagnostics is the ultimate machine health optimization platform, transforming raw sensor data into real-time, AI-powered insights that help you prevent failures before they happen. SMARTdiagnostics integrates high-fidelity sensors, advanced analytics, and predictive diagnostics to provide a clear, actionable view of your equipment’s health—all in one intuitive platform.

 

With automated alerts, trend analysis, and customizable dashboards, SMARTdiagnostics enables maintenance teams to eliminate unplanned downtime, reduce costs, and optimize asset performance. Whether monitoring vibration, temperature, pressure, Ultrasonic, or performing MCSA, our platform delivers the intelligence you need to make smarter, faster decisions that keep your operations running at peak efficiency.

Easy-to-use and infinitely scalable

SMARTdiagnostics brings powerful machine health insights and actions to plants of all sizes. Whether you have a handful of monitoring points or thousands of sensors deployed, SMARTdiagnostics predictive maintenance web-based software is easy to access from anywhere. Updates are applied automatically for maximum continuous value. You no longer need to be a vibration analyst or reliability engineer to understand and act upon indicators of machine health.

Workbench

Workbench is the heart of SMARTdiagnostics, containing all of the tools you need to identify and diagnose machine health faults. It provides clear visualizations of the current health of your monitored equipment.
SMARTdiagnostics robust user interface images showing information on a monitor and tablet.

DeskAI-enabled resolution, coaching, and feedback.

SMARTdiagnostics robust user interface images showing information on a display.

Workbench for interactive analysis of high-definition data.

SMARTdiagnostics robust user interface images showing information on a smart phone and tablet.

DeskAI for proactive issue identification and prioritization.

MCSA and ESA

Motor Current Signature Analysis (MCSA) & Electrical Signature Analysis (ESA)
The addition of Motor Current Signature Analysis (MCSA) and Electrical Signature Analysis (ESA) to KCF’s comprehensive machine health platform combines MCSA’s and ESA’s robust motor-electrical diagnostic capabilities with the high-fidelity continuous monitoring, ease of installation, and focus on root cause eradication that is central to KCF’s predictive maintenance solutions. Pairing this technology with wireless vibration monitoring results in a comprehensive machine health solution crafted for your most critical electric motors.
SMARTsensing suite MCSA unit shown in front of data panel showing results.

Connectors and integrations

Bi-directional communication
SMARTdiagnostics predictive maintenance software is capable of bi-directional communication with a number of platforms, including CMMS platforms like Maximo, PLCs, data historians, and more. You can automate critical machine health actions like work order generation, stitching your digital workflows across systems to create one continuous, traceable thread.

SMARTdiagnostics connectors bridge the gap between hardware, software, and third parties. Our SMARTdiagnostics SENTRYsolutions™ engineers can rise to nearly any integration or customization challenge.

Available connectors include PI-OPC, API and Data Pipeline.

SMARTdiagnostics image showing the brand name in a stylized oval box surrounded by nodes.