Oil & Gas

How predictive maintenance drives results in oil and gas operations

Upstream Hydraulic Fracturing + -

Discover the savings potential when you optimize your performance and efficiency within key hydraulic fracturing system configurations. Asset blind spots are revealed and new approaches are outlined in this guide.

Split Stream Pressure Optimization
Ground Pig Optimization
High-Pressure Iron
Contaminated Oil Tote

Upstream Drilling + -

Get solutions to common issues with drilling equipment. Compare the cost of asset failures with potential savings when our machine health optimization platform is employed to address issues before they happen.

Debris in Mud Pumps
LCM Pill Impact in Mud Pumps
Fluid End Modules
Top Drive – Traction Motor

Midstream + -

Severity and frequency of equipment failure in midstream operations is often undetectable to operators. Using a new approach with continuous real-time vibration monitoring will detect failure modes and early wear immediately.

Compressor Discharge Piping
Compressor Cooling Fans
Motor Misalignment
Screw Compressors

Downstream + -

Equipment failure causing downtime in downstream operations can cost hundreds of thousands of dollars. With continuous real-time vibration monitoring, operators are able to remotely compare readings with working equipment.

Agitators
Spent Acid Blowers
Air Compressors
Canned Pumps
and More

"We don't have to find more analysts to cover more equipment. We can cover hundreds of pieces of equipment with a couple analysts and then focus the specialized personnel in the field."

Tony Chacos, Mechanical Specialist
Energy Transfer

Customer Success Story

"We're getting a lot more catches because the guys aren't having to diagnose it. It's telling them. We're much more responsive and we're getting four times as many catches as we used to."

Mark Rosen, President U.S. Division
Calfrac Well Services

Customer Success Story

"KCF has given us the ability to focus our people where they need to be, with a lot less exposure on dangerous equipment."

Tony Chacos, Mechanical Specialist
Energy Transfer

Customer Success Story

"KCF has really offered blind spot assistance right before we merge into another car on the highway. They have a light that's going up. It's alerting us, it's there, and we continue to grow in this partnership."

Russell Whitney, IOT Manager
Precision Drilling

Customer Success Story

Precision Drilling Keynote

“KCF Technologies has really offered blind spot assistance right before we merge into another car on the highway. They have a light that’s going up. It’s alerting us, it’s there, and we continue to grow in this partnership.”

View All Keynotes

Case Study Spotlight

How Nabors is getting results with predictive maintenance

As a global leader in drilling solutions, Nabors Industries operates some of the most advanced land drilling rigs in the world. With complex machinery running in demanding environments, unplanned equipment failures can lead to significant downtime and financial loss. To address this challenge, Nabors partnered with KCF Technologies to deploy AI-driven predictive maintenance on its mud pumps—one of the most critical components in drilling operations.

Read Case Study

Related case studies

Vacuum Pump

Vacuum Pumps

Vacuum pumps are critical in many manufacturing processes. KCF's comprehensive machine health monitoring empowers you with the data and insights needed to minimizing unplanned downtime.

View Case Study

Keystone Clearwater Solutions

Explore the partnership between Keystone Clearwater Solutions and KCF Technologies, providing machine health monitoring for 100% of their critical pumps and motors.

View Case Study

How Nabors Reduced Downtime and Avoided $320,000 in Costs with AI-Based Predictive Maintenance

Explore $320,000 in savings and see how Nabors reduced downtime with AI-based predictive maintenance.

View Case Study

$ 4 Billion+

in customer savings

85,000

hours of downtime prevented

1.2 Billion

data points per month

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Want to eliminate unplanned downtime and extend the lifespan of your critical assets?
Contact us to see how our comprehensive, AI-driven machine health platform can optimize your operations.

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How predictive maintenance drives results in oil and gas operations