RYAM’s transformative journey: Moving equipment into a precise state

This extensive sensor coverage provides consistent safety, supports world-class environmental standards, and optimized processes. Transitioning from monthly equipment checks to continuous, real-time monitoring with KCF’s technology allows RYAM to detect and address issues before they become asset failures. This significant shift has reduced unplanned downtime and enhanced overall machine reliability, with data now being collected every five to ten minutes instead of once a month.

With the actionable insights provided by continuous monitoring, technicians can preemptively address potential failures. For example, monthly vibration checks often missed early signs of bearing defects in their pull-washer systems. Continuous monitoring with a comprehensive machine health platform now catches issues early, preventing costly breakdowns and ensuring smoother operations. Taking a proactive approach with continuous, real-time monitoring also improves the work-life balance for employees by reducing emergency repairs outside of regularly scheduled work hours.

The switch from preventive and route-based maintenance to predictive maintenance fosters a culture of data-driven decision-making at RYAM. Real-time data and insights have become integral to the troubleshooting process, allowing the maintenance team to optimize schedules and prioritize assets needing attention the most. In addition to significant reductions in downtime, real-time data has led to improvements in equipment lifespan and performance, particularly among rotating pumps and fluid handling systems.

By embracing advanced sensing technology and real-time data analytics, RYAM has not only improved operational efficiency and reduced downtime but also created a safer, more predictable workplace. This transformation is a testament to the power of cutting-edge technology partnered with shop-floor engagement to drive industrial innovation and operational excellence.